1. Understanding Accumulator Structure & Lock Nut Disassembly
- Familiarize yourself with the accumulator structure and functions.
- Identify all component names and understand troubleshooting steps.
- Disassemble the lock nut used to secure the valve.
- Remove the spacer for further disassembly.
2. Disassembling Valve & Anti-Extrusion Ring
- Push the valve inward to separate it from the anti-extrusion ring.
- Remove the valve from the bottle after separation.
- Take out the O-ring and support ring from inside the bottle
- Extract the anti-extrusion ring from the bottle.
3. Disassembling Lock Nut & Gas Valve Insert
- Loosen and remove the eye-bolt and seal cap.
- Disassemble the lock nut securing the gas valve.
- Release pressure inside the bladder.
- Remove the gas valve insert.
4. Removing Bladder & Cleaning the Bottle
- Extract the bladder from the bottle.
- Clean the interior of the bottle thoroughly to remove any contaminants.
5. Bladder Leak Check & Insertion
- Inflate the new bladder and check for leaks.
- Insert the new bladder into the bottle carefully.
6. Reassembling Anti-Extrusion Ring & Valve
- Insert the O-ring and support ring into the bottle.
- Place the anti-extrusion ring back into the bottle.
- Insert the valve into the bottle and connect it securely with the anti-extrusion ring.
7. Assembling O-Ring & Valve Lock Nut
- Assemble the O-ring and support ring onto the valve.
- Attach the spacer to the valve.
- Tightly secure the lock nut to fix the valve in place.
8. Assembling Gas Valve Insert & Lock Nut
- Tighten the lock nut to secure the gas valve firmly.
- Reattach the eye-bolt and seal cap securely onto the gas valve.
- Reassemble the gas valve insert that was previously removed.
9. N₂ Charging & Leak Check
- Use a booster to inject N₂ (Nitrogen) into the accumulator.
- Alternatively, connect directly to an N₂ bottle without a booster.
- After charging, check for any N₂ leaks to ensure proper sealing.
10. Assembling I-Bolt & Bladder Damage Inspection
- Secure the I-bolt onto the gas valve for transport.
- Inspect the replaced bladder to identify any damage and determine the cause of failure.
Comments
0 comments
Please sign in to leave a comment.